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PC钢棒热处理生产线英文翻译
pc钢棒生产线 PC steel bar production line
我公司生产的PC钢棒热处理生产线,以系统的质量管理体系、技术优势、严格的工艺处理确保用户的切身利益。我们可以全程指导用户的基础建设、附件购买、现场安装,并承诺半个月内完成整线调试和试生产,制作出合格的钢棒。
PC钢棒生产线的大体情况:(单线标准)
厂房可用面积 > 70m×16m,冷却水池 >200立方;
每吨成品钢棒总体耗电400~420度。
Usable area> 70m×16m, Cooling water pool>200 m3
Per ton of finished steel bar Overall power consumption 400 - 420 degrees.
公司技术水平
本项目是我公司在汲取主要厂家现有生产线的经验与教训,同时听取不同用户的多方意见建议,按照进口生产线的原理设计的PC钢棒生产线。Technical level: Based on drawing lessons of technology from domestic and foreign PC steel bar production line, drawing lessons of experience and listening to various opinions and suggestions of different users, our company design the PC steel bar production line in accordance with the principle of imported production line. The production level basically approach the imported production line among the leading domestic ranks.
设备能力
年产20000吨,(ф7.1mm,ф9.0mm,ф10.6mm各三分之一)。其中:ф7.1mm 线速度为105米/分,ф9.0mm线速度为90米/分,ф10.6mm线速度为65米/分。
Equipment capacity:Produce 20,000 tons yearly(ф7.1mm,ф9.0mm,ф10.6mm ,each accounted for 1/3). In which,ф7.1mm line speed is 105m/min, ф9.0mm line speed is 90m/min, ф10.6mm line speed is 65m/min.
工艺流程
原料盘条—机械除锈—校直—拉拔减径—刻痕—感应加热淬火—感应加热回火—检测-卷曲成品—打包
Technological process: Raw materials - mechanical descaling - straightening - drawing diameter reduction - nick - induction heating quenching - induction heating tempering - detection -coiled products – packing
本热处理生产线是一种流水线型的系统。系统可分成4个部分:电气传动,感应加热,控制台,数据采集和其它一些附属设备。电气传动部分共由4台电机(1台压送机,1台牵引机,2台收线机)及钢棒校直压轮组成,每台电机均采用ABB公司提供的变频器来驱动;感应加热部分由4台感应加热机(2台中频电源,其中1#中频电源的功率为P1=500KW,4#中频电源的功率为P4=250KW。2#、3#电源超音频电源,功率分别为P2=320KW和P3=250KW)组成。1#测温仪用于测量淬火温度,2#测温仪用于测量回火温度,Z后是PC钢棒的剪切和分线。控制台是整条生产线的主控台,由Simens系列PLC和触摸屏(TP270)共同对生产线进行监控。
Process program
The heat treatment production line is a pipelined system. The system can be divided into 4 parts: electric drive, induction heating, control, data collection and other ancillary equipment. Electric drive part is composed of 4 motors ( 1 pressing machine, 1 traction machine, 2 sets of winding machine ) and steel bar straightening roll. Each motor adopts inverter to drive provided by ABB; induction heating part is composed of 4 sets induction heating machine ( 2 sets of intermediate frequency power source, wherein 1# intermediate frequency electrical source power is P1=500KW, 4# intermediate frequency power source poweris P4=250KW, 2#, 3# is power ultrasonic power source, power respectively P2=320KW and P3=250KW ). 1# thermometer is used to measure temperature, 2# thermometer is used to measuring the tempering temperature, the last is the shear and dividing of PC steel bar. The console is the entire production line console, monitored production line by the Simens series PLC and touch screen ( TP270 ).